Clean the Air. Capture the Scrap. Optimize Throughput.
In packaging production, speed and cleanliness are mission critical. Downtime, dust buildup, and inefficient scrap handling don’t just slow operations—they bring it to a halt along with compromising safety, profitability, and product quality. Engineered Recycling Systems (ERS) delivers a smarter, cleaner, and faster way forward with fully integrated systems designed to eliminate legacy bottlenecks and keep your plants running.
ERS systems are engineered for uptime. We’ve removed the usual suspects—equipment on the roof, external filter housings, confined space requirements, oversized rotary airlocks—and replaced them with compact, modular solutions that fit your facility’s layout and deliver consistent performance with minimal maintenance. Our systems are built to work with your production flow, not against it.
At the core of our technology is the patented
CCM® OCT Dust Filter, a continuous cleaning modular system that redefines how facilities manage airborne particulates. Unlike traditional baghouse systems that rely on compressed air and reverse-pulse cleaning, the
CCM® OCT Dust Filter uses oscillating and rotating suction nozzles to clean filter media automatically—every few minutes. This eliminates pressure spikes, manual resets, and airflow disruptions. The result is stable, efficient filtration that keeps your operation clean and compliant.
The
CCM® OCT Dust Filter is also engineered for
explosion-proof performance. Its fully antistatic construction, internal grounding, and non-combustible design eliminate the need for external housings, explosion venting, or relief panels. It operates safely inside production environments, with direct sprinkler coverage and visual inspection access—reducing long term cost of ownership, the need for extra fire protection equipment, and simplifying facility layout.
ERS systems can be
installed entirely indoors, protecting service and maintenance from weather-related delays or exposure. This also means no conditioned air is lost—filtered air is returned directly into the facility, preserving HVAC efficiency and reducing energy costs.
Here’s how the full system works: scrap is collected and conveyed then separated from the dust-laden air stream
before filtration. This is accomplished using either a
large roof mounted cyclone
separator or ERS’s
Low Profile Separator (LPS). The LPS is ideal for space-constrained environments, offering compact, high-efficiency separation
without roof penetrations or airlocks. It reliably isolates heavier corrugated scrap from airborne particulates and can be mounted directly over balers or compactors.
Once the scrap is routed to a
baler it’s compacted for recycling. Meanwhile, the dust-laden air continues to the
CCM® OCT Dust Filter, where it is cleaned continuously without compressed air or regeneration cycles. The collected dust is then discharged via a
cyclone separator into a
dust pucking press, where it is compacted into dense, manageable pucks. Pucked dust is then deposited into the baler—eliminating disposal costs.
ERS scrap recovery systems are equally advanced. We collaborate directly with plant engineers and production teams to configure systems that match your layout, throughput, and performance goals. Whether you’re retrofitting an existing line or designing a new facility, ERS delivers clean, uninterrupted production.
Every ERS system is built to meet OSHA and NFPA standards, ensuring safety and compliance without compromise. Our technology supports clean air, clean floors, and clean output—while reducing labor costs and boosting operational efficiency.
We don’t just ship equipment—we build long-term partnerships. Our 55,000-square-foot facility in Atlanta houses a full-service department and a stocked inventory of critical parts. When you need support, we respond fast. Whether it’s a spare part request, a system tune-up, or a performance consultation, our team is ready to keep your operation running.
ERS systems are trusted by packaging producers across North America for their durability, simplicity, and performance. We’ve removed the complexity of legacy systems and replaced it with smart, scalable solutions that deliver real results.
Mechanical Engineer Mike Carver, Vice President of Sales and Marketing at ERS, brings over 35 years of experience in paper, converting, and recycling. His customer-first philosophy drives every project: “The customer’s success is our success. We will do everything we can to keep your operation running efficiently.” That mindset is embedded in our service model, our engineering process, and our long-term client relationships.
Clean the air. Capture the scrap. Optimize throughput. That’s the ERS difference.
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